Plastics

Visibility the key to Bonus Pack

For this special promo package sold exclusively through PetSmart stores, it was essential that the primary packs inside be clearly visible to the consumer in the store.

United Pet Group’s FURminator deShedding tool has legions of fans among pet owners who would rather proactively remove hair from their dogs and cats rather than having to vacuum it up once its fallen where it will of its own accord. But this spring the Cincinnati-based firm launched a new product called Shed Control Cloths that are designed for daily use as opposed to the recommended weekly use of the deShedding tool. To boost interest in the launch, UPG needed a special promo bonus pack to be displayed exclusively at PetSmart stores, and their search led them pretty quickly to a folding carton with a window.

“We do a number of promotions that gain customer and consumer interest as a way of driving sales,” says John Herzig, Associate Packaging Engineer at UPG. “In this case we looked for a way for the consumer to see everything that’s in the box while still keeping a premium look. It called for either a die-cut window or a see-through carton, but one thing we knew pretty early on is that without visibility through some kind of window, we probably wouldn’t do the promotion. An all-plastic carton was considered too costly, and it’s not the best solution from a sustainability standpoint, either.”

The folding carton is a fold lock bottom and tuck top with a generously sized clear PVC window. What makes the window unusual is that it not only extends across most of the front panel, it also extends about an inch around the right front corner and a full three inches around the left front corner. This innovative combination of paperboard and plastic delivers

  • all the visibility that UPG was looking for
  • a cost structure that makes the Bonus Pack promo possible
  • attractive graphics, including important messaging about the newly launched cloths

“In addition to the messaging on the Bonus Pack carton there is some wording on the Shed Control Cloths carton that we want the consumer to be able to read,” says Herzig. “The Transparent Container design makes this possible.”

 

Source: www.packworld.com

Tags: , , , ,

Clear packaging for Sainsbury’s chocolate

A bespoke solution for Sainsbury’s Free From dark chocolate egg & chocolate discs

Speciality chocolatier Celtic Chocolates, who supplies Sainsbury, tasked their contract packager to create a solution that shows the egg to its best, which is easy to store, assemble & fill and to stay within current packaging costs.

The solution consists of a clear plastic carton made form food grade Recycled PET (RPET), a litho printed folding box board plinth that contains the chocolate discs and outer carton.

The clear Plastic carton is designed with a crash-lock base that clips into the board outer carton offering full visibility of the Egg which the previous packaging did not offer.

All elements of the pack are supplied flat to the manufacturer to save on delivery and storage costs. But most importantly this solution reduced the amount of packaging involved and reduced the overall cost by over 50%.

Source: www.packagingnews.co.uk

Tags: , , , , , ,

Tuesday, July 1st, 2014 Blister News, PET, Plastics No Comments

Medical device pack earns WorldStar Award

When patients are hemorrhaging, seconds count. A thermoformed medical device package that helps physicians cut time needed to deliver life-saving procedures wins a 2013 WorldStar Award.

A package that helps medical staff treat life-threatening hemorrhaging earned a Worldstar award for Prent Corp., a designer and producer of custom thermoformed packages for the medical industry.

The annual WorldStar Awards—given out by the World Packaging Organization (WPO)—honor outstanding package design innovations worldwide. In this instance, Prent’s thermoformed package is utilized by Cook Urological, a Spencer-IN-based Cook Group medical manufacturing company.

According to WPO’s Web site, “The [Cook Urological] Bakri thermoformed package organizes two sets of product for two separate procedures, thus reducing preparation time when seconds are valuable in life-saving situations. The thermoformed solution of a tray and retainer combination will hold various product lengths, provides ease of use, and protection for a pouch application. The retainers’ tip cavity retains the tubing end, various tubing lengths are coiled, then die-cut flaps are folded and snapped together to hold the tubing in place.”

Prent’s package involves an easy-to-understand tray and retainer. This allows medical staff to simultaneously begin using different parts of the device, thus cutting the time needed to get the device ready and saving valuable seconds needed to stop hemorrhages. While one assistant is starting IV prep using the retainer components, a physician is able to start another procedure using the tray components.

The workhorse of the package is the retainer whose multiple forms and features provids cost savings and enhanced product usability. The new design allows it to be used as a universal retainer for devices of various length, reducing the per-package costs associated with designing, tool milling, thermoforming, material, warehousing, and shipping multiple retainers.

Because the retainer and tray are stacked, the footprint uses less shelf space, which offers healthcare providers costs savings as well as product protection and stability.

The key features of the retainer when combined as a whole are that it allows fast loading of the product, prevents tangling of lengthy tubing, enables fast and easy access to the tray, and it ensures excellent sterilization penetration.

Source: http://www.healthcarepackaging.com/applications/healthcare/medical-device-pack-earns-worldstar-award

Tags: , , , , , ,

Survey: Convenience named biggest packaging breakthrough of the last 25 years

Results of survey of breakthrough packaging technologies from the last 25 years, name reclosable and microwavable packaging as the innovations that have had the greatest impact.

Reclosable packaging and microwavable plastic trays were named the top packaging breakthroughs that most impacted peoples’ lives over the last 25 years, in an online survey hosted by DuPont in conjunction with its 25th Annual Awards for Packaging Innovation competition. Together, the two categories of invention captured 48% of the votes. The online survey was available to industry professionals from April 9 through May 10, 2013.

Reclosable packaging, which includes food-storage zipper locks and stand-up pouches, earned 28% of the votes. Microwavable meals, enabled by “ovenable” packaging materials, captured 21% of the votes.  Recycled content in consumer, industrial, and community programs that support social goals earned 18% of the votes.

DuPont created the voting project after reviewing hundreds of past winners and identifying six breakthrough groups that impacted our lives.

DuPont announced the breakthroughs that most transformed our lives during the company’s celebration of the winners of the 25th DuPont Awards for Packaging Innovation in Wilmington, DE. Nearly 300 people voted on the breakthrough choices.

Source: http://www.packworld.com/package-feature/reclosability/survey-convenience-named-biggest-packaging-breakthrough-last-25-years

Tags: , , ,

Friday, September 13th, 2013 Blister News, Blister Packaging, Blisters, Plastics No Comments

Tamper-evident food containers

By Gretchen Edelbrock, Products Editor

A saladWith no removable byproducts or tear-away pieces, minimizing potential choking hazards, the food containers’ double-hinged tamper-evident design eliminates the need for shrink bands or tamper-evident labels. The plastic packaging’s offset, recessed cavity instructional tabs ensure easy gripping and opening while the leak-resistant design ensures no messes or spills either in store aisles or while on the go.

The tamper-evident containers are produced from EcoStar RPET-F food-grade sheet manufactured with post-consumer recycled content from bottles and thermoforms.

Strong and stackable, the food packaging containers are easy to separate by hand or via automation with minimal ribbing on sidewalls to provide great product visibility. Designed for retailers, brand owners, and food processors looking for safe packaging that is environmentally responsible, the new recyclable plastic containers safely and attractively display deli and to-go foods from sandwiches and salads, deli pasta salads, salsas, single serve desserts, and dry packed foods.

Source: http://www.packworld.com/package-type/containers/tamper-evident-food-containers
 

Tags: , , , , , , ,

PCR PET is central to OtterBox redesign

The outer carton boasts a ‘beautiful opaque yellow’ while the inner tray that holds the cell phone protector is made of up to 100% post-consumer recycled PET.

 

 

By Pat Reynolds, VP/Editor

As sales of cell phones and other mobile devices have blossomed in recent years, so too have sales of the protective cases used to keep such devices free from damage. Among the leading suppliers in this product category is Otter Products LLC. Based in Fort Collins, CO, Otter Products recently redesigned the packaging it uses for its OtterBox series of protective cases. Gone is a paperboard solution that tended to get a little shopworn over time and in its place is a two-part PET solution that has brought not only a dramatic improvement in on-shelf merchandising but also an immediate uptick in sales. It’s a classic example of a manufacturer willing to invest significantly in better packaging because it was clear that the payback was there to be had.

 

I would say at this point that the new packaging is probably 80% more costly than the two-part paperboard package—folding carton and molded-pulp insert—that we used before,” says packaging engineer Josh Caldecourt. “In my opinion, the packaging used previously was not a good reflection of our brand. I think now we have adjusted that in the right direction and by the right amount. It’s easy enough to justify when you look at the results. We did changeovers at Best Buy and Walmart that amounted to a complete planogram wipe, a fresh new look executed overnight. The data showed a 10% lift in sales almost immediately.”

 

It should be noted that these are not inexpensive products. The suggested retail price is anywhere from $20 to $100, which means that having to pay another 20 cents or so per package is not as significant as it would be if the product had a price point significantly lower. Even so, this new and improved packaging represents a significant investment. It was a huge decision to move ahead with the change, and Caldecourt and company should be commended for their willingness to invest in packaging the way they did.

 

Source: http://www.packworld.com/package-design/redesign/pcr-pet-central-otterbox-redesign

 

Tags: , , , , ,

Vincot newest certification for bioplastics : OK biobased

Vinçotte announces proudly the first OK biobased certificates of a whole range of raw materials. The first licensee holders are each located in a different continent: Asia, America and Europe. List of certified products >>

RENEWABLE RESOURCES

As active drivers for sustainable development, multiple companies are proactively searching for alternatives to fossil-based raw materials. Several manufacturers are making synthetic materials using as their base starch, cellulose, lactic acid, “bacterial fat”, etc. By so doing, these companies contribute in an innovative manner to resolving the economic and environmental problem of fossil fuels and greenhouse gases.

 OK biobased – NEW AS OF SEPTEMBER 2009!

ok-biobased-spoons

 

 

 

 

 

As a result of the increased environmental awareness among customers, there is a growing market for products on a basis of renewable raw materials. And that environmentally conscious motivation on the part of customers is exactly the reason why there is a need for an independent, high-quality guarantee of the renewability of raw materials. The “OK biobased” certification meets that need perfectly.

In contrast to LCA (Life Cycle Assessment), the investigation method behind the OK biobased certification is very simple and the exact value can be precisely and scientifically measured and calculated. This renders checks and re-checks very transparent and also allows “apples to be compared with apples” with the greatest ease.

On a basis of the determined percentage of renewable raw materials (% Bio-based), your product can be certified as one-star-bio-based, two-star-bio-based, three-star-bio-based or four-star-bio-based.

biobased-1starbiobased-2star

biobased-3starbiobased-4star

 

 

1 star stands for 20-40% biobased; 2 stars stand for 40-60% biobased; 3 stars stand for 60-80% biobased; 4 stars stand for more than 80% biobased

For Frequently Asked Questions about biobased certification, please visit the website of Vincot

Tags: , , , , , , , , , , ,

Wednesday, July 14th, 2010 Biobased plastics, Blister News No Comments

Biotechnology could cut C02 sharply, help build green economy

Industrial biotechnology has the potential to save the planet up to 2.5 billion tons of CO2 emissions per year and support building a sustainable future, a WWF report found.

WMF Bioplastics
As the world is debating how to cut dangerous emissions and come together in an international agreement treaty which will help protect the planet from potentially devastating effects of climate change, innovative ideas how to reduce our CO2 are very valuable.
A recent report published by WWF Denmark identifies the potential to be between 1 billion and 2.5 billion tons CO2 per year by 2030, more than Germany’s total reported emissions in 1990.

Industrial biotechnology could help create a true 21st century green economy, the report states. Industrial biotechnology applications are already widely used in everyday life. They help reduce the amount of time needed to bake fresh bread, increase the yield in wine, cheese and vegetable oil production and save heat in laundry washing.

“Low carbon biotech solutions are a good example of hidden or invisible climate solutions that are all around us already today but are easy to overlook for policymakers, investors and companies.” says John Kornerup Bang, Head of Globalization Program at WWF Denmark and coauthor of the report.

A newer example on how biotechnology solutions could help reduce carbon emissions is the harvesting of biogas from waste digesters and wastewater streams.

The report emphasizes the potential of taking that existing technology even one step further and creating fully closed loop systems.

Biorefineries are able to transform any biobased waste material into a valuable feedstock for the production of other biobased materials. The possible emission reductions for such processes are estimated to be as high as 633 million tons of CO2.

The report indentifies four fundamental dimensions of industrial biotechnology: Improved efficiency, the substitution of fossil fuels, the substitution of oil-based materials and the creation of a closed loop system with the potential to eliminate waste.

But as with most technologies, the potential to achieve sustainability objectives does not automatically translate into such goals be­ing realized.

“Politicians need to set the path toward a green economy. This will not be easy, and we must look for new solutions, which can help us reduce emissions very quickly. It is clear that there is no alternative to explore these inno­vative pathways,” John Kornerup Bang said.

Downloads: Biotech Technical Report Biotech Policy Report

Tags: , , , , , , , , ,

Friday, July 9th, 2010 Biobased plastics, Blister News No Comments

PET, a unique plastic belonging to the family of polyesters

PET is a short name for a unique plastic belonging to the family of polyesters, the word is made up from ‘poly-’ , the Greek word for many and ‘-esters’ which are compounds formed by reaction of alcohols with acids via a chemical bonding known as an ester linkage. PET polyester is formed from the alcohol – ethylene glycol [EG] – and the acid – terephthalic acid [TPA],] – and its chemical name is – Polyethylene terephthalate or PET.

The raw materials for PET are derived from crude oil. After refining and separating the ‘crude’ into a variety of petroleum products, the two PET feedstocks or monomers are eventually obtained, purified, and mixed together in a large sealed, ‘cooking pot’ type of vessel and heated up to 300°C in the presence of a catalyst. Each intermediate has two identical points for reaction and is therefore capable of forming chains by linking several single molecules together and forming a polymer where the monomers are bonded by ester linkages.

Benefits of PET

Because PET is easily processed by or injection and blow moulding as well as extrusion when in the molten state, it can be tailored to almost any packaging requirement. Typical applications of PET include:

  • Bottles for beverages such as soft drinks, fruit juices, mineral waters. It is especially suitable for carbonated drinks, cooking and salad oils, sauces and dressings and detergents.
  • Wide mouth jars and tubs for jams, preserves, fruits & dried foods.
  • Trays for pre-cooked meals that can be re-heated in either microwave or conventional ovens. Pasta dishes, meats and vegetables.
  • Foils for ‘boil-in-the-bag’ pre-cooked meals, snack foods, nuts, sweets, long life confectionery.
  • Other PET products with an extra oxygen barrier are ideal for containing beer, vacuum packed dairy products e.g., cheese, processed meats, ‘Bag in Box’ wines, condiments, coffee, cakes, syrups.

Click on this link to learn more about PET

Tags: , , , , , , , , , , ,

Friday, June 19th, 2009 PET No Comments

PlasticsEurope, one of the leading European trade associations

PlasticsEurope is one of the leading European trade associations with offices in Brussels, Frankfurt, London, Madrid, Milan and Paris. We are networking with European and national plastics associations and have more than 100 member companies, producing over 90% of all polymers across the 27 EU member states plus Norway, Switzerland, Croatia and Turkey.

PlasticsEurope promotes the positive contributions of plastics by:

  • Highlighting the material’s beneficial properties and its positive contributions to society throughout its life cycle;
  • Providing society with educational information to help raise awareness and correct misconceptions;
  • Liaising with European and national institutions in policy matters to secure decisions based on accurate information;
  • Communicating plastics contribution to sustainable development, innovation and quality of life;
  • Initiating indepth studies and sharing experiences.

The European plastics industry makes a significant contribution to the welfare in Europe by enabling innovation, creating quality of life to citizens and facilitating resource and energy efficiency as well as climate protection. More than 1.6 million people are employed in about 50.000 companies (mainly small and medium sized enterprises in the converting sector) to create a turnover of €300 billion per year. The plastics industry includes polymer producers (represented by PlasticsEurope), converters (represented by EuPC) and machine manufacturers (represented by EUROMAP).

For more information click on the following web links:

http://www.plasticsconverters.eu/
http://www.euromap.org/

Tags: , , , , ,

Wednesday, June 17th, 2009 Blister Packaging, Plastics No Comments

History of plastics

The history of plastics goes back more than 100 years. Compared to other materials however, plastics are a relatively modern.

View here a presentation of how plastics have developed over the last century.

Tags: , , , , , , , ,

Tuesday, June 16th, 2009 Blister Packaging, Plastics No Comments

PVC (Polyvinyl-chloride), one of the earliest plastics

PVC (Polyvinyl-chloride) is one of the earliest plastics, and is also one of the most extensively used. It is derived from salt (57%) and oil or gas (43%). PVC is made from chlorine – produced when salt water is decomposed by electrolysis – with ethylene, which is obtained from oil or gas via a ‘cracking’ process. After several steps, this leads to the production of another gas: vinyl chloride monomer (VCM). Then, in a further reaction known as polymerisation, molecules of VCM link to form a fine white powder (PVC). This powder is mixed with additives (stabilisers and/or plasticizers) to achieve the precise properties required for specific applications. The resulting PVC granules (compounds) or ready-to-use powders (pre-mixes) are then converted into the final product.

The benefits of PVC

PVC’s combination of properties enables it to deliver performance advantages that are hard to match. This material is durable and light, strong, fire resistant, with excellent insulating properties and low permeability. By varying the use of additives in the manufacturing of PVC products, features such as strength, rigidity, colour and transparency can be adjusted to meet most applications, including:

  • Packaging, for toiletries, pharmaceuticals, food and confectionary, water and fruit juices, labels, presentation trays.
  • Leisure products, including garden hoses, footwear, inflatable pools, tents.
  • Building products, including window frames, floor and wall coverings, roofing sheets, linings for tunnels, swimming-pools and reservoirs.
  • Piping, including water and sewerage pipes and fittings, and ducts for power and telecommunications.
  • Medical products, including blood bags, transfusion tubes and surgical gloves.
  • Coatings, including tarpaulins, rainwear, and corrugated metal sheets.
  • Insulation and sheathing for low voltage power supplies, telecommunications, appliances, and automotive applications.
  • Automotive applications, including cables, underbody coating andf interior trimmings.

Learn more about PVC

Tags: , , , , , , , , ,

Tuesday, June 16th, 2009 PVC No Comments

New building Ecobliss Headquarters

Ecobliss New Headquarters

After years of continuous growth the location of Ecobliss Headquarters had become too small. Therefore we are happy to tell you that the Ecobliss office has moved to a new location. Within a few months a fully equipped prepress area will become available as well as the showroom to show to our visitors our high visibility packaging solutions and related equipment. The brand new building is located in the Industrial Area “de Berk” in Echt. The distance to the highway A2 (Maastricht-Amsterdam) as well as to the new highway A73 (Echt-Venlo-Nijmegen) is only 2,5 km. Please see the Contacts page for updated direct telephone numbers.

Tuesday, July 10th, 2007 Blisters, Business News, PET No Comments